{"id":19577,"date":"2025-09-18T06:18:44","date_gmt":"2025-09-18T06:18:44","guid":{"rendered":"https:\/\/orbitalum.com\/uncategorized-us\/orbital-welding-technology-in-the-food-and-beverage-industry\/"},"modified":"2025-09-18T06:18:44","modified_gmt":"2025-09-18T06:18:44","slug":"orbital-welding-technology-in-the-food-and-beverage-industry","status":"publish","type":"post","link":"https:\/\/orbitalum.com\/us\/industry-trends\/orbital-welding-technology-in-the-food-and-beverage-industry\/","title":{"rendered":"Orbital welding technology in the food and beverage industry"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">STW is one of the few European manufacturers of the most modern technology for the beverage industry. The medium-sized company is a world leader, especially with components for everything to do with stainless steel piping. Thousands of welds per valve node are realized economically and reliably with orbital technology from Orbitalum. The new 180 SW power source, which is suitable for Industry 4.0, is now used.<\/p>\n\n<p class=\"wp-block-paragraph\">In the food and beverage industry, process technology is not just about the reliability and cost-effectiveness of the systems, but also about maintaining high hygiene standards. A large number of valves ensure the correct inflow and outflow of liquid media. Today, so-called valve nodes dominate, which the manufacturer already builds individually into complete units from fitting pieces, pipes and valves.<\/p>\n\n<p class=\"wp-block-paragraph\">&#8220;This is exactly what we have specialized in and supply plant manufacturers all over the world,&#8221; explains STW Managing Director Georg Slavik. His customers come from the food and beverage industry, but also from the pharmaceutical and cosmetic manufacturing sectors as well as the chemical industry. Since the founding year 2000, the certified welding company has focused on the special requirements in stainless steel pipeline construction according to AD 2000-Merkblatt HP 0 \/ HP 100 R \/ DIN EN ISO 3834-2. &#8220;We manufacture such process systems, plan stainless steel pipelines according to the highest quality requirements and implement customer-specific valve manifolds, for example for breweries and beverage manufacturers.&#8221;  <\/p>\n\n<p class=\"wp-block-paragraph\">Gut 150 dieser komplexen Baugruppen bauen die rund 60 STW-Mitarbeiter j\u00e4hrlich. \u201eDie kosten schon mal einen hohen sechsstelligen Betrag\u201c, sagt Fertigungsleiter AndreThe approximately 60 STW employees build a good 150 of these complex assemblies each year. &#8220;They can cost a high six-figure amount,&#8221; says production manager Andree M\u00fcller.e M\u00fcller. <\/p>\n\n<h6 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"No_welding_without_set_parameters\"><\/span>No welding without set parameters<span class=\"ez-toc-section-end\"><\/span><\/h6><div id=\"ez-toc-container\" class=\"ez-toc-v2_0_83 counter-flat ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<span class=\"ez-toc-title-toggle\"><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/orbitalum.com\/us\/industry-trends\/orbital-welding-technology-in-the-food-and-beverage-industry\/#No_welding_without_set_parameters\" >No welding without set parameters<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/orbitalum.com\/us\/industry-trends\/orbital-welding-technology-in-the-food-and-beverage-industry\/#Better_planning_online_access_to_projects_and_parameters\" >Better planning: online access to projects and parameters<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/orbitalum.com\/us\/industry-trends\/orbital-welding-technology-in-the-food-and-beverage-industry\/#Better_operation_Intuitive_and_multilingual_menu_interface\" >Better operation: Intuitive and multilingual menu interface<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/orbitalum.com\/us\/industry-trends\/orbital-welding-technology-in-the-food-and-beverage-industry\/#Lower_production_and_service_costs\" >Lower production and service costs<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/orbitalum.com\/us\/industry-trends\/orbital-welding-technology-in-the-food-and-beverage-industry\/#Shorter_welding_cycles_and_more_productivity\" >Shorter welding cycles and more productivity<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/orbitalum.com\/us\/industry-trends\/orbital-welding-technology-in-the-food-and-beverage-industry\/#Elegant_housing_for_easy_handling\" >Elegant housing for easy handling<\/a><\/li><\/ul><\/nav><\/div>\n\n\n<p class=\"wp-block-paragraph\">While stainless steel pipes were previously welded to valve housings and flanges by hand, STW has been using orbital welding technology from the Singen-based manufacturer Orbitalum for several years. M\u00fcller: &#8220;With this technology, we achieve consistently high quality weld seams because it doesn&#8217;t have issues with fatigue or concentration. We relieve our welders of routine tasks so they can fully focus on production monitoring.&#8221; Now, Orbitalum Area Sales Manager Josef Heckl has convinced him of the new 180 SW welding power supply. &#8220;It is Industry 4.0 capable because, for the first time, digital networking of human and machine with comprehensive documentation is possible.&#8221;   <\/p>\n\n<p class=\"wp-block-paragraph\">This intelligent welding power source combines the orbital welding process with the latest information and communication technology and ensures the best welding results, high economic efficiency, sustainable quality management and remarkable process reliability. Heckl: \u201cThe seamless data recording and backup in the customer&#8217;s LAN bring a high level of transparency, as required by Industry 4.0. All data can be saved in the internal system memory and on an external USB data carrier. \u201dIn addition to the basic parameters relevant to welding technology such as the gas used, pipe diameter, material and wall thickness, the customer can specify other data, e.g. the operator, the gas supplier, the component manufacturer etc. &#8220;The ORBIMAT 180 SW only starts the welding process when the required information is available&#8221;.<\/p>\n\n<h6 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Better_planning_online_access_to_projects_and_parameters\"><\/span>Better planning: online access to projects and parameters<span class=\"ez-toc-section-end\"><\/span><\/h6>\n\n<p class=\"wp-block-paragraph\">The 180 SW can be integrated into the customer network via the integrated LAN and WLAN interface: The entire welding process can thus be tracked immediately because operators, work planners, and quality assurance personnel have access to projects and data at any time via different user levels. All welding data and welding procedures for each individual welding are fully retrievable and documentable, can be analyzed, and adopted or optimized for future weldings. <\/p>\n\n<p class=\"wp-block-paragraph\">Production processes can thus be planned better and are also safer and more cost-effective and time-saving. The central data pool makes it possible to access all variables of the ORBIMAT power sources in the network. The 180 SW is therefore an important component in the development of more sustainable quality management. 4 USB ports also open up future-oriented connectivity.<\/p>\n\n<h6 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Better_operation_Intuitive_and_multilingual_menu_interface\"><\/span>Better operation: Intuitive and multilingual menu interface<span class=\"ez-toc-section-end\"><\/span><\/h6>\n\n<p class=\"wp-block-paragraph\">&#8220;Our employees now swear by the easy and safe operability of the Orbitalum system,&#8221; says STW Production Manager Andree M\u00fcller. The ORBIMAT 180 SW is operated via the large 12.4&#8243; color touch display or, alternatively, with the multifunctional rotary actuator, as known from the automotive sector. The graphics-supported, multilingual menu interface enables simple and intuitive operation and parameterization of the welding power supply. Important commands can be called up directly via softkeys. The new ORBIMAT works with an operating system that restarts cleanly without data loss, even after abrupt system shutdowns and power failures, such as those that occur on construction sites. &#8220;That gives us the highest possible level of safety in production,&#8221; says M\u00fcller. &#8220;Thanks to the integrated auto-programming function with many stored welding procedures, we generally have an optimization need of less than 10%. With just a few test weldings, we quickly achieve the best welding results.&#8221;      <\/p>\n\n<h6 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Lower_production_and_service_costs\"><\/span>Lower production and service costs<span class=\"ez-toc-section-end\"><\/span><\/h6>\n\n<p class=\"wp-block-paragraph\">The ORBIMAT 180 SW increases the efficiency in processes also due to the digital and precise welding gas control. This enables welds with the highest level of purity with low gas requirements, which lowers the costs per weld. The gas quantity values \u200b\u200bstored in the welding program thus lead to good reproducible welding results.<\/p>\n\n<p class=\"wp-block-paragraph\">The automatic rotor stop function results in greater safety: If the welding head rotor is prevented from rotating automatically due to sluggishness or an obstacle, the power source immediately stops the rotor movement of the welding head thanks to the torque control. This results in a significantly longer service life of the welding head and significantly lower service costs. Expensive production downtimes due to rejects are avoided.<\/p>\n\n<h6 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Shorter_welding_cycles_and_more_productivity\"><\/span>Shorter welding cycles and more productivity<span class=\"ez-toc-section-end\"><\/span><\/h6>\n\n<p class=\"wp-block-paragraph\">To minimize gas pre-flow and post-flow times, Orbitalum has integrated a Flow-Force function that significantly shortens the welding process when using closed weld heads: Through digital gas control, shielding gas with a very high volume flow is directed directly from the pressure reducer into the weld head \u2013 the unwanted residual oxygen is purged abruptly. The resulting reduced pre- and post-flow times lead to significantly shorter process times, consume less shielding gas, and thus increase productivity. <\/p>\n\n<p class=\"wp-block-paragraph\">In addition, the welding electrode has a longer service life. The optionally adjustable permanent gas function prevents oxygen from penetrating the welding head, even during non-productive times. As a result, the ORBIMAT system achieves almost tarnish-free seams with low process times.<\/p>\n\n<p class=\"wp-block-paragraph\">&#8220;We use four different ORBIWELD weld heads for our various tube diameters, with which we can process tube diameters from 0.118 to 6.693 in (3 to 170 mm),&#8221; says M\u00fcller. As with all ORBIMAT welding power supplies, the 180 SW also automatically detects the connected head, so the operator only needs to call up their predefined welding procedure and start the welding process before beginning. <\/p>\n\n<h6 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Elegant_housing_for_easy_handling\"><\/span>Elegant housing for easy handling<span class=\"ez-toc-section-end\"><\/span><\/h6>\n\n<p class=\"wp-block-paragraph\">In keeping with the modern production environment, the ORBIMAT 180 SW is housed in an elegant and practical housing with handles integrated on the sides. Connections on the front and rear of the device are set back and protected from mechanical damage. The hinged lid with its large color display protects the operating elements, the system printer and the rotary actuator when closed.<\/p>\n\n<p class=\"wp-block-paragraph\">&#8220;About 20 years ago, when we entered orbital welding technology, over 70% of pipe welding was still done by hand. Today, we&#8217;re talking about less than 5% manual work,&#8221; says Orbitalum Area Sales Manager Josef Heckl. Andree M\u00fcller confirms this: &#8220;Only the few individual weld points are still done by hand. In contrast, we perform over 100,000 orbital welds per year.&#8221; <\/p>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"414\" src=\"https:\/\/orbitalum.com\/wp-content\/uploads\/2025\/08\/img_header_Orbitalschweissen-1024x414.jpg\" alt=\"\" class=\"wp-image-2754\" srcset=\"https:\/\/orbitalum.com\/wp-content\/uploads\/2025\/08\/img_header_Orbitalschweissen-1024x414.jpg 1024w, https:\/\/orbitalum.com\/wp-content\/uploads\/2025\/08\/img_header_Orbitalschweissen-300x121.jpg 300w, https:\/\/orbitalum.com\/wp-content\/uploads\/2025\/08\/img_header_Orbitalschweissen-768x310.jpg 768w, https:\/\/orbitalum.com\/wp-content\/uploads\/2025\/08\/img_header_Orbitalschweissen-1536x621.jpg 1536w, https:\/\/orbitalum.com\/wp-content\/uploads\/2025\/08\/img_header_Orbitalschweissen.jpg 1980w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>STW is one of the few European manufacturers of the most modern technology for the beverage industry. The medium-sized company is a world leader, especially with components for everything to do with stainless steel piping. Thousands of welds per valve node are realized economically and reliably with orbital technology from Orbitalum. The new 180 SW [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":19579,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_themeisle_gutenberg_block_has_review":false,"footnotes":""},"categories":[510],"tags":[],"class_list":["post-19577","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-trends"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Orbital welding technology in the food and beverage industry<\/title>\n<meta name=\"description\" content=\"Orbital welding in the food and beverage industry enables hygienic, reproducible processes and the highest quality standards.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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