Aerospace industry
Semiconductor Industry
Pharmaceutical & Biotech Industry
Heat Exchanger Manufacturing
Food & Beverage Industry
Renewable Energy
Cooling systems for data centers
Smart Welder Plus
156 h
Time saved per year*
1.059 l
less gas per year**
4.117
more welds possible per year***
** 2 l/min permanent gas with 2 minutes between welds, welding gas volume 16 l/min
*** Based on the aforementioned data
3.00 mm – 275.00 mm (0.118” – 10.827”)
5 – 180 A
60% at 180 A, 100% at 160 A
Weld faster, work smarter – at minimal cost.
- Use of digital “Flow-Force” gas control
- Reduction of gas pre-flow and post-flow time from 30 seconds each to 15 seconds
- Total time savings of 30 seconds per weld
- Second gas channel for pipe internal purging
- Use of digitally controlled permanent gas: Reduction of gas volume from 15 l/min to 5 l/min
- Clean, continuous weld seams with a smooth surface
- Free of heat tint
- Reproducible results thanks to stored welding programs
- More welds due to reduced welding time
- Use of gas- and liquid-cooled weld heads possible
- Ideal for stationary production work in prefabrication
- Stackable and space-saving – ideal for workshop, vehicle and confined work areas
- New inverter with high-precision control
- Use of Industry 4.0 technology
- 100% capture and storage of data in a local network
- LAN/WLAN-based system for storage on server
- Real-time data access – via MQTT to live data from the power source
- Use of barcode/QR code scanner to simplify production and documentation workflows
- Connectivity/IoT – Package optional
- Optionally storable via USB interface to hard drive, USB stick, network location or in Never Loss Data memory
- Freely definable documentation fields via digital documentation process
- Internal printer for outputting programs and logs
- Log Manager for easy management of log files
- User-friendly interface
- Touch display, multifunctional rotary knob and soft keys
- Automatic creation of welding programs (auto-programming)
- Multilingual menu navigation
Do you need more power for a higher duty cycle or thicker wall thicknesses?
The Smart Welder is also available in the powerful Power Welder version.
With up to 300 amps, this power source gives you the extra power you need for more demanding applications. The significantly higher cooling capacity ensures stable and reliable performance, even during intensive use. An ORBICAR W is required to use the Power Welder.
- Pipe outside diameter: Power Welder: 3.00 – 230.00 mm (0.118 – 9.055 inch)
- Control range: Power Welder: 5 – 300 A
- Duty cycle: Power Welder: 40% at 300 A, 60% at 260 A, 100% at 220 A
Compatible welding heads
Simply rent and stay flexible.
Sometimes you need the right equipment quickly—whether for a short-term project or while your own system is being serviced. Our rental products are available to you at any time.
Do you have any questions?
We are here to help! If you have any questions about our products, services, or anything else, please do not hesitate to contact us. Our team is committed to providing you with the information and support you need.